'96 abs sensor

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96tahoelt

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I ran my '96 Tahoe for a couple of months with a warped rotor on the left front. Don't ask - I just did, and it's fixed now.

Before replacing the rotor and pads, I noticed a problem that's still there after the brake repair:

When I stop with moderate pedal pressure (as in regular driving), the ABS kicks on at 10 mph until the vehicle stops. With heavy pressure, but not enough to lock the wheels, it stops okay with no ABS issues. If I slow moderately and before I hit 10 mph ease off and coast for a split second then apply brakes again - it stops fine. All the above is on dry pavement.

It's a pain in the master cylinder having the ABS kick on when it shouldn't and it seems to impede stopping on dry surfaces.

I'm thinking ABS sensor or the reference ring on the left front needs cleaning or replacing, but I was wondering if anyone here has seen a similar problem and if the fix was something different.

Thanks.
 

brodg

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Document ID# 1748497
1997 Chevrolet Tahoe - 4WD


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Subject: Antilock Brake (ABS) Activation at Low Speeds (Clean Wheel Speed Sensor Mounting Surface) #02-05-25-006B - (01/05/2006)



Models: 1999-2000 Cadillac Escalade

1995-1999 Chevrolet Silverado (Old Style)

1995-2000 Chevrolet Suburban, Tahoe (Old Style)

1995-2003 Chevrolet Astro Van, Blazer, S10

1995-1999 GMC Sierra (Old Style)

1995-2000 GMC Yukon, Yukon XL (Old Style)

1995-2001 GMC Envoy, Jimmy

1995-2003 GMC Safari Van, Sonoma

1995-2001 Oldsmobile Bravada




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This bulletin is being revised to update the correction and warranty information. Please discard Corporate Bulletin Number 02-05-25-006A (Section 05 -- Brakes).


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Condition
Some customers may comment on ABS activation at low speeds, usually below 8 km/h (5 mph). Upon investigation, the technician will find no DTCs set.

Cause
The cause of this condition may be an increased air gap between the wheel speed sensor and the hub reluctor ring due to rust and debris built up on the sensor mounting surface.

Correction
Measure AC voltage and clean wheel speed sensor mounting surfaces.

Raise the vehicle on a hoist.
Disconnect both the front wheel speed sensor harness connectors.
Place a DVM across the terminals of each sensor connector.
Rotate the wheel with hand speed and measure the ACmV's. The reading should be at least 350 ACmV's.
If the reading is between 200 and 350 ACmV's, remove the wheel, caliper and rotor in order to gain access to the speed sensor.
Remove the wheel speed sensor and plug the hole to prevent debris from falling into the hub during service.
Clean the wheel speed sensor mounting surface using a wire brush, sand paper, emery cloth, ScotchBriteâ„¢, or other suitable material. Be sure to thoroughly clean the wheel speed sensor surface. There should be no rust or corrosion.
Check the sensor head to determine if it has been warped/distorted due to the corrosion build up or other causes. Check the mounting surface on the sensor head for flatness by placing it on the edge of a metal machinists scale or other suitable straight edge to measure the flatness. Check the sensor for flatness in multiple (minimum 3) positions/directions. If the sensor head is distorted, replace the sensor.
Apply (spray) two thin coats of the specified rust penetrating lubricant (corrosion inhibitor) to the complete sensor mounting surface on the bearing hub. Allow to dry for 3-5 minutes between coats. Use ONLY Rust Penetrating Lubricant, P/N 89022217 (Canadian P/N 89022218).
When the corrosion inhibitor is dry to the touch (about 10 minutes), apply a thin layer of bearing grease to the hub surface and sensor O-ring prior to sensor installation. Use ONLY Wheel Bearing Lubricant, P/N 01051344 (Canadian P/N 993037).
Install either the original sensor or a new one in the hub and secure the sensor. Ensure that the sensor is seated flush against the hub.
Install the rotor, the caliper and the wheel.
Place the DVM across the sensor terminals and recheck the voltage while rotating the wheel by hand. The voltage should now read at least 350 ACmV's.
Parts Information
Part Number
Description

89022217

(Canadian P/N 89022218)

(Package of 2 cans)
Rust Penetrating Lubricant

(Each can will service 50+ vehicles)

01051344

(Canadian P/N 993037)

(Package of 12 tubs)
Wheel Bearing Lubrication - Tub

(Each tub will service 25+ vehicles)


Place unused material on dealer shelf for future use.

Warranty Information
For vehicles repaired under warranty, use:

Labor Operation
Description
Labor Time

H9714*
Front Wheel Speed Sensor Inspect and Clean (Both Sides)
1.2 hrs


* This is a unique labor operation number for use only with this bulletin. This number will not be published in the Labor Time Guide.



GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the information.
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© Copyright General Motors Corporation. All Rights Reserved.


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Document ID# 1748497
1997 Chevrolet Tahoe - 4WD
 
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